What this construction is
A tray and sleeve is a shallow rigid tray that slides into an open-ended outer sleeve. The sleeve carries the print or the branding and the tray carries the piece, so the two can be changed independently.
Lacquered wood on this construction, specifically
A lacquered tray in a printed sleeve is an unusual but effective combination: the tray is the keepsake and the sleeve is disposable. Clients who reprint often and still want a substantial box end up here.
Getting the fit right
The sleeve is where the brand lives, and it is the cheapest part to reprint. A retailer who changes packaging design every season can keep one tray specification and reprint only the sleeve, which is the practical argument for this construction.
The mistake to avoid
A sleeve that fits the tray exactly will not go on once the tray is wrapped. The clearance is set from the wrapped tray, not the bare one, which sounds obvious and is the most common measuring error we see.
Where it is used
Seasonal and campaign packaging, e-commerce, and any programme where the design changes more often than the box does.
Why lacquered wood
A wood carcass built up in layers of lacquer and polished back to a piano finish. This is the heaviest and most formal thing we make.
Putting your logo on lacquered wood
Lacquer is engraved, or carries an inlaid metal plate. Foil does not bond reliably to a polished lacquer surface.
Cutting the interior in lacquered wood
The interior is a separate lined tray dropped into the carcass, so the lining material is chosen independently of the shell.
Dust with a dry microfibre cloth. Polish only with a product made for lacquer.
What we need from you
| What we need | Why |
|---|---|
| Piece dimensions | Sets the interior |
| Lacquered wood colour | Matched to a Pantone reference or a swatch |
| Logo artwork | Vector gives the cleanest die or screen |
| Lacquered wood on this construction | A lacquered tray in a printed sleeve is an unusual but effective combination: the tray is the keepsake and the sleeve is disposable. |
Frequently asked questions
Is lacquered wood a good choice for a tray and sleeve box?
A lacquered tray in a printed sleeve is an unusual but effective combination: the tray is the keepsake and the sleeve is disposable. Clients who reprint often and still want a substantial box end up here.
How does lacquered wood wear on this construction?
Dust with a dry microfibre cloth. Polish only with a product made for lacquer.
Can it be made in our colour?
Yes — the lacquered wood is matched to a Pantone reference or a physical swatch, and confirmed on a sample.
What logo methods suit lacquered wood?
Lacquer is engraved, or carries an inlaid metal plate. Foil does not bond reliably to a polished lacquer surface.
Can I see it before ordering?
Yes. A physical pre-production sample is made to your specification and the bulk run is held to the sample you approve.
Make your tray and sleeve boxes
Tell us the piece, your brand and the quantity you have in mind. We’ll send photos of our work and one clear, all-in quote.
