What this construction is
A tray and sleeve is a shallow rigid tray that slides into an open-ended outer sleeve. The sleeve carries the print or the branding and the tray carries the piece, so the two can be changed independently.
Rigid board on this construction, specifically
This is the construction board was made for. Both parts print, both parts ship flat until assembly, and the sleeve can be reprinted for a season without touching the tray.
Getting the fit right
The sleeve is where the brand lives, and it is the cheapest part to reprint. A retailer who changes packaging design every season can keep one tray specification and reprint only the sleeve, which is the practical argument for this construction.
The mistake to avoid
A sleeve that fits the tray exactly will not go on once the tray is wrapped. The clearance is set from the wrapped tray, not the bare one, which sounds obvious and is the most common measuring error we see.
Where it is used
Seasonal and campaign packaging, e-commerce, and any programme where the design changes more often than the box does.
Why rigid board
Board wrapped in paper or textured stock. The lightest and most shippable of the constructions, and the one that gives the widest colour and texture range.
Putting your logo on rigid board
Board is the best surface of all for print. Foil, deboss, spot varnish and flat colour all work, and fine typography holds.
Cutting the interior in rigid board
A board box is built around its insert; the insert is usually a die-cut foam or board platform wrapped in the lining material.
Keep dry. Board recovers from a light knock better than lacquer, but a wet mark is permanent.
What we need from you
| What we need | Why |
|---|---|
| Piece dimensions | Sets the interior |
| Rigid board colour | Matched to a Pantone reference or a swatch |
| Logo artwork | Vector gives the cleanest die or screen |
| Rigid board on this construction | This is the construction board was made for. |
Frequently asked questions
Is rigid board a good choice for a tray and sleeve box?
This is the construction board was made for. Both parts print, both parts ship flat until assembly, and the sleeve can be reprinted for a season without touching the tray.
How does rigid board wear on this construction?
Keep dry. Board recovers from a light knock better than lacquer, but a wet mark is permanent.
Can it be made in our colour?
Yes — the rigid board is matched to a Pantone reference or a physical swatch, and confirmed on a sample.
What logo methods suit rigid board?
Board is the best surface of all for print. Foil, deboss, spot varnish and flat colour all work, and fine typography holds.
Can I see it before ordering?
Yes. A physical pre-production sample is made to your specification and the bulk run is held to the sample you approve.
Make your tray and sleeve boxes
Tell us the piece, your brand and the quantity you have in mind. We’ll send photos of our work and one clear, all-in quote.