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Made to Order · Since 1971

Tooling and Dies Explained

Almost every custom box needs at least one tool made before the first piece exists. Understanding which tools your job needs, and which of them you keep, is the difference between a second order that is straightforward and one that starts again.

Tooling and Dies Explained made to order by Chung Ngai, Hong Kong
Tooling — a steel mould cut for a client’s part

The cutting die

A steel rule die cuts the board or the wrap to shape. It is made once, from your drawing, and it is what makes every box in the run identical.

The die belongs to your job. If you reorder the same box, the same die is used and there is nothing to make again.

The deboss or foil die

A brass or magnesium die carries your logo. Brass holds fine detail and stands up to long runs; magnesium is quicker to make and suits simpler marks.

Change the logo and you need a new die. Change only the colour of the foil and you do not.

Injection moulds

Where a part is moulded — a hinge, a clip, a moulded insert — a steel mould is cut. This is the most substantial tool involved and it is the one that most shapes whether a design is sensible for the quantity you have in mind.

We will say plainly when a design needs a mould and when the same result can be reached without one.

What you keep

Tools made for your job are held for your job. Nothing made from your artwork is used on anyone else's work.

Getting the tooling right the first time

The tool is cut from the drawing, not from the sample. An error in the drawing becomes an error in every box. That is why we ask for a physical pre-production sample to be approved before the run starts.

At a glance

ToolWhat it does
Cutting dieCuts board and wrap to shape
Deboss or foil dieCarries the logo
Injection mouldForms moulded parts
ScreenPrints flat colour

Frequently asked questions

Do I have to pay for tooling again on a reorder?

Not if the box and the artwork are unchanged. The same tools are used.

What happens if I change my logo?

A new deboss or foil die is needed. The cutting die is unaffected.

Do you keep my tools?

Yes, held for your job. Nothing made from your artwork is used on other work.

Can a design avoid needing a mould?

Often. We will tell you when a moulded part is doing something a die-cut or fabricated part could do instead.

Tell us what you need

Tell us what you are making and what it has to hold. We’ll tell you what it takes and send one clear, all-in quote.