What this construction is
A flip-top box has a lid hinged at the back with a front lip that tucks down over the face of the base. The tuck holds it closed without a magnet or a catch, so the closure costs nothing and there is nothing in it to fail.
Rigid board on this construction, specifically
A printed board flip-top is the cheapest positive closure in this catalogue and it works well. Grain direction at the lip fold decides whether it survives — scored across the grain it cracks on the first opening.
Getting the fit right
The lip depth is the entire mechanism. Too shallow and the lid lifts in a bag; too deep and the customer has to fight it open, which is the last impression a gift box should leave.
The mistake to avoid
The lip is also the part that wears, because it flexes every time the box opens. In a thin or brittle covering it cracks along the fold within months of daily use, and the fix is the material rather than the design.
Where it is used
Retail and e-commerce where cost matters and the box will be opened a handful of times. It is the cheapest positive closure there is.
Why rigid board
Board wrapped in paper or textured stock. The lightest and most shippable of the constructions, and the one that gives the widest colour and texture range.
Putting your logo on rigid board
Board is the best surface of all for print. Foil, deboss, spot varnish and flat colour all work, and fine typography holds.
Cutting the interior in rigid board
A board box is built around its insert; the insert is usually a die-cut foam or board platform wrapped in the lining material.
Keep dry. Board recovers from a light knock better than lacquer, but a wet mark is permanent.
What we need from you
| What we need | Why |
|---|---|
| Piece dimensions | Sets the interior |
| Rigid board colour | Matched to a Pantone reference or a swatch |
| Logo artwork | Vector gives the cleanest die or screen |
| Rigid board on this construction | A printed board flip-top is the cheapest positive closure in this catalogue and it works well. |
Frequently asked questions
Is rigid board a good choice for a flip-top box?
A printed board flip-top is the cheapest positive closure in this catalogue and it works well. Grain direction at the lip fold decides whether it survives — scored across the grain it cracks on the first opening.
How does rigid board wear on this construction?
Keep dry. Board recovers from a light knock better than lacquer, but a wet mark is permanent.
Can it be made in our colour?
Yes — the rigid board is matched to a Pantone reference or a physical swatch, and confirmed on a sample.
What logo methods suit rigid board?
Board is the best surface of all for print. Foil, deboss, spot varnish and flat colour all work, and fine typography holds.
Can I see it before ordering?
Yes. A physical pre-production sample is made to your specification and the bulk run is held to the sample you approve.
Make your flip-top boxes
Tell us the piece, your brand and the quantity you have in mind. We’ll send photos of our work and one clear, all-in quote.